Spiral pipe commonly used standards for: SY/T5037-2000 (solid, also known as the common fluid conveying pipe with spiral seam submerged arc welding steel pipe), GB/T9711.1-1997 (national standard, also known as oil and gas industry conveying pipe part technical conditions of delivery: grade A steel tube strict (so far have GB/T9711.2 grade B steel pipe)), API 5 l (American petroleum institute, also known as the pipeline steel pipe; which can be divided into PSL1 and PSL2 two levels), SY/T5040-92 (pile with spiral seam submerged arc welding steel pipe).
Manufacturing process: spiral steel pipe is a steel strip coil plate of raw materials, warm extrusion moulding city, often with automatic double wire welding double-sided submerged arc welding technology with the spiral seam pipe.
(1) the raw material is steel strip coil, wire, flux.Have to pass strict physical and chemical inspection before investment.
(2) the strip head to tail docking, use single or double wire submerged arc welding, after rolled steel tube adopts automatic submerged arc welding repair welding.
(3) before shaping, strip after flattening, cutting edge, edge planing, transmission and cleaning the surface to the flanging process.
(4) on both sides of the electric contact pressure gauge control conveyor under the pressure of oil cylinder pressure, ensure the smooth delivery of strip steel.
(5) the use of external control or internal control roll forming.Beijing province spiral steel pipe/spiral steel pipe, spiral steel pipe prices
(6) the weld gap control device to ensure that meet the requirements of welding seam clearance, pipe diameter, and quantity of the wrong side of weld gap are tightly controlled.
(7) welding and welding are used within the United States Lincoln welding machine for single or double wire submerged arc welding, to obtain the stable welding specification.
(8) after welding the weld passes the online continuous ultrasonic automatic meter check, ensure the spiral weld nondestructive testing coverage of 100%.
(9) by air plasma cutting machine to cut the steel tube into single.
After cut into single pole (10), the head of every batch of steel pipe should be strictly check system, check the weld mechanical properties, chemical composition, amalgamation, steel tube surface quality and the nondestructive flaw detection, ensure that qualified pipe process, can be formally put into production.
(11) have continuous acoustic detection of weld mark parts, after manual ultrasonic and X-ray check, if there are defects, after repair, again through the nondestructive inspection, until defects have been eliminated.
(12) strip steel butt weld and fellowship with spiral weld d joint in the tube, all pass X-ray films and television inspection.
(13) each steel pipe after hydrostatic pressure test, radial sealing for the pressure.Test pressure and time are controlled strictly by steel pipe hydraulic microcomputer testing device.The parameters automatically printed out.
(14) pipe end machining, make the end verticality, slope Angle and the blunt edge to get accurate control.Spiral pipe and its classification specifications: confined fluid walks with spiral seam submerged arc welding steel pipe walked (SY5036-83) is mainly used in petroleum, natural gas pipeline;Pressurized fluid walks with spiral seam high frequency welded steel pipe (SY5038-83), using high-frequency welded lap welding method, used for pressurized fluid walks of spiral seam high frequency welding steel pipe.Steel tube confined to is strong, good plasticity, easy to welding and processing molding;Common low pressure fluid walks with spiral seam submerged arc welding steel pipe (SY5037-83), using double automatic submerged arc welding or one side welding into legal system for water, gas, air and steam, and other common low pressure fluid walks with submerged arc welding steel pipe.